河北远东泵业制造有限公司

        远东泵业带船检的齿轮泵KCB5400齿轮泵,

  船舶设计和制造为人类的发展历史，发挥了巨大的作用。远东泵业不断关注船舶行业的用户需求，以更符合船舶行业特点的螺杆泵产品，不断为船舶行业的发展“添砖加瓦”。在机舱系统的燃油、滑油、油污水处理模块，甲板机械的液压模块，货油装卸系统，螺旋桨推进系统中，远东泵业可以为您提供 合适的解决方案。

 目前，远东泵业可提供多个船级社认证证书，包括ABS、DNV、BV、NK、CCS、KR、LR等。远东泵业已与多家国内外多家知名船厂和船东建立了良好的合作关系，包括中船重工、上海船厂、文冲船厂、广船国际等，并为一些船舶主机制造商提供螺杆泵方案，如潍柴动力、重齿等。

   远东泵业可以提供包括ABS DNV,BV,NK,CCS,KR,LR等。目前我公司已经与多家国内知名船厂和船东建立了良好的合作关系，包括中船重工，上海船厂等，并为一些船舶主机制造商提供螺杆泵方案。

●KCB齿轮泵概述

　　KCB齿轮油泵在输油系统中可用作传输、增压泵；KCB gear oil pump in the oil system can be used as a transport, booster pump;

  在燃油系统中可用作输送、加压、喷射的燃油泵；In the fuel system can be used as a transport, pressure, jet fuel pump;

  在一切工业领域中，均可作润滑油泵用。In all industrial areas, can be used as lubricating oil pump.

  KCB齿轮泵主要有齿轮、轴、泵体、安全阀、轴端密封所组成。齿轮经热处理有较高的硬度和强度，与轴一同安装在可更换的轴套内运转。泵内全部零件的润滑均在泵工作时利用输出介质而自动达到。KCB gear pump are mainly gear, shaft, pump body, valve, shaft end seal. Gear after heat treatment with high hardness and strength, and shaft installed in the replaceable shaft sleeve. In all parts of the lubrication pump are pump work automatically to achieve using the output media.

  泵内有设计合理的泄油和回油槽，是齿轮在工作中承受的扭矩力 小，因此轴承负荷小，磨损小，泵效率高。Pump is the drainage and back into the groove of reasonable design, is a gear in the work under the minimum torque force, so the bearing load is small, wear small, pump with high efficiency.

  泵设有安全阀作为超载保护，安全阀的全回流压力为泵额定排除压力的1.5倍，也可在允许排出压力范围内根据实际需要另外调整。但注意本安全阀不能作减压阀的长期工作，需要时可在管路上另行安装。从主轴外伸端向泵看，为顺时针旋转。Pump is equipped with safety valve as overload protection, the total reflux pressure relief valve is rated pump out pressure of 1.5 times, also can allow discharge pressure range according to actual needs and adjust. But note that this cannot be a long-term work pressure reducing valve, relief valve can be installed in the piping shall be separately when necessary. To pump from the main shaft overhang end to see, for clockwise.

●KCB齿轮泵性能范围

  流量：1.1m3/h-600m3/h压力：0.28MPa--2.5MPa Traffic: 1.1 m3 / h - 600 m3 / h pressure: 0.28 MPa, 2.5 MPa

  主要用于油田、油库、港口、码头、船舶等大流量输油，卸油！Mainly used in oil fields, oil depot, ports, docks, ship big flow like oil, oil unloading

  应用范围:KCB/2CY型齿轮输油泵适用于输送粘度在300c.s.t以下的各种油类，如原油、柴油、润滑油、动植物油等。配用铜齿轮可输送低闪点液体，如汽油、苯等。介质温度不超过70℃，耐高温油泵的使用温度不超过300℃。本泵身带有安全阀，超载时起安全作用。轴封有骨架油封、机械密封、填料密封三种型式，订货注明。KCB齿轮润滑泵主要用于各种机械设备中的润滑系统中输送润滑油，适用于输送粘度在10oE（75c.s.t）以下，温度在300℃以下的具有润滑性的油料，不锈钢齿轮泵可输送食用油料、饮料等。轴封有骨架油封、机械密封、填料密封三种型式.Scope of application: KCB type / 2 cy gear oil pump is suitable for conveying viscosity at 300 c. S.t under various oil, such as crude oil, diesel oil, lubricating oil, animal and plant oil. With copper gear can handle liquid low flash point, such as gasoline, benzene, etc. Medium temperature does not exceed 70℃, the use of high temperature resistant oil pump temperature does not exceed 300℃. When the pump body with a safety valve, overloading security role. Shaft seal skeleton oil seal, mechanical seal, packing three type, indicate the order. KCB gear lubrication pump is mainly used for all kinds of mechanical equipment of conveying lubricating oil in the lubricating system, suitable for conveying viscosity in 10 oe (below 75 c. S.t), the temperature is below 300℃with lubrication oil, stainless steel pump can transport edible oil, beverage and so on. Shaft seal skeleton oil seal, mechanical seal, packing three types.

 ●KCB齿轮泵安装说明:

　　1、安装泵的地点应足够宽敞，以方便检修工作。2、泵安装的好坏，对泵的平稳运行和使用寿命有很重要的影响，所以安装校正工作必须仔细地进行，不得草率行事。3、泵吸入管的安装高度、长度和管径应满足计算值，力求简短，减少不必要的损失（如弯头等）；并保证泵在工作时，不超过其允许汽蚀余量。4、吸入和排出管路应该有支架。泵不允许承受管路的负荷。KCB gear pump installation instructions: 1, the location of the installation of pump should be spacious enough, to facilitate maintenance and repair work. The stand or fall of 2, pump installation, for the smooth running of the pump and service life have very important influence, so the installation calibration work must be carried out carefully and must not be too hasty. 3, installation height of pump suction pipe, the length and diameter should satisfy the calculated value, to short, reduce unnecessary losses, such as elbow, etc.); And ensure the pump at work, no more than the allowed NPSH. 4, suction and discharge line should be a support. Pump are not allowed to bear load of pipeline.

 ●KCB齿轮泵安装顺序: KCB gear pump installation order:

　　1、在安装过程中，为防止杂物落入机器内，机组的所有孔眼均应盖好。1, during the installation process, so as to prevent debris into the machine, all perforation should cover of the unit.

　　2、在接好管路及确定电动机转动方向后，再接上联轴器，并再校核一遍轴的同心度。2, good on the line and determine the direction of motor rotation, and coupling is connected, check it again and shaft concentricity.

　　3、校正泵轴和电机轴的同心度，在联轴大路外圆上，允许偏差0.1毫米；两联轴器平面的间隙应保证2～4毫米，（小泵取小值）间隙要均匀，允差0.3毫米。3, calibration of pump shaft and motor shaft concentricity, cylindrical, along the road in coupling allowable deviation of 0.1 mm;In the plane of the two coupling gap should guarantee 2 ~ 4 mm, small little pump (in value) clearance wants even, tolerance of 0.3 mm.

　　4、将机组放在埋有地脚螺栓的基础上，在底座与基础之间，用成对的楔垫用校正用。4, put the unit in buried with anchor bolt, on the basis of between the base and foundation, with pairs of wedge cushion with correction.

　　5、为防止管线中杂物进入泵内，对新安装的管线，在泵胶应装设过滤器，其有效截面应大于吸入管截面的2～3倍。5, in order to prevent debris into the pump in the pipeline, pipeline of new installation glue should be installed in the pump filters, the effective cross section should be greater than the suction pipe section 2 ~ 3 times.

　　6、松开联轴大，用水平仪分别放在泵轴和底座上，通过调整楔垫，校正机组水平，适当拧紧地脚螺栓，以防走动。6, loose coupling, use level on the pump shaft and base, respectively, by adjusting the wedge cushion, correction unit level, tighten the anchor bolts, just in case.

　　7、在机组实际试运行2～3小时后，作 后检查，如无不良现象，则认为安装合格。

7, in the actual commissioning unit 2 ~ 3 hours later, a final inspection, if there is no negative phenomenon, is considered qualified installation.

●kcb齿轮泵的结构：KCB gear pump structure:

　　泵主要有泵体、齿轮、轴、轴承、安全阀、前盖、后盖、密封部件、联轴器部件组成。设有安全阀的泵、当排油管路的液压值超过泵的规定时，安全阀开启，保证泵及原动机不致因压力过高而受到损坏。轴端密封有三种形式：填料密封、机械密封、橡胶圈密封，用户可根据具体的使用条件选择合适的密封结构。泵有良好的自吸性，泵内运动部件利用输送的液体实现润滑，致工作时可以不加引液和润滑剂。Mainly include pump body, pump gear, shaft, bearing, relief, front cover, back cover, sealing parts, clutch parts.Is equipped with safety valve pump, when the discharge of oil pipeline hydraulic value exceeds the rules of the pump, relief valve open, ensure the pump and prime mover from damaged because the pressure was too high.Shaft end seal has three forms: packing seal, mechanical seal, rubber ring seal, the user can choose according to the specific conditions of use suitable sealing structure.Good self-priming pump, pump inside the moving parts using conveying fluid lubrication, can not add lead to work fluid and lubricant.

●kcb齿轮泵安装: KCB gear pump installation:

　　1、泵安装前应检查泵和电机在运输过程中是否受到损坏，如电机是否受潮，泵的进出口防尘盖是否损坏而使污物进入泵腔内等。1, before the pump installation, should check the pump and motor is damaged during the transit, whether be affected with damp be affected with damp such as motor, pump the import and export of dust cover for damage and make the dirt into the pump chamber, etc.

　　2、泵在搬运过程中，应选择合适起吊位置，减少泵的变形。2, pump in the process of handling, should choose appropriate lifting position, reduce the deformation of the pump.

　　3、泵的底座应固定在牢固的基础上，以免产生振动影响泵的正常工作。3, the base of the pump should be fixed on the basis of the strong, so as to avoid vibration influence the normal work of the pump.

　　4、泵的进出口管路应清理干净不得存有硬颗粒的报告杂物。4, import and export of pipeline of pump should be cleaned up shall not have the report of hard particles sundry.

　　5、管路口径一般不小于泵的进出口径，进油管路应尽量短，并减少弯路。必要时在进油口安装金属过滤器，过滤器的有效面积不应小于管道过流面积的三倍。5, pipe diameter is generally not less than the in and out of the caliber of pump, the oil pipeline should be short, as far as possible and less detours.When necessary, metal filter is installed on oil inlet filter effective area should not be less than three times of pipe flow area.

　　6、安装时，不得用泵来承担管路的重量。7、用手转动联轴器，泵应转动灵活，不得有过紧或轻重不均现象，如有应立即排除。

6, when installation, must not use the pump to bear the weight of the line.7, turn the coupling with the hand, the pump should be flexible rotation, can not have too tight or weight uneven phenomenon, should immediately ruled out.

　●kcb齿轮泵的开机: KCB gear pump of the boot:

　　1、开机前应检查泵轴转动是否灵活，有无卡阻现象，进出口管道上的阀门是否开启，泵的转动方向是否正确。1, should check whether the pump shaft rotation is flexible, before starting the presence of jam phenomenon, import and export pipeline valve is open, the pump rotation direction is correct.

　　2、长时间没有使用的泵开机前应向泵腔中注入一定量的润滑液，以减少泵在吸油过程中的干摩擦，并可提高泵的自吸性能。2, long time no use the pump to the pump before starting the cavity inject a certain amount of lubricant to reduce the pump in the dry friction in the process of oil absorption, and can improve the self-priming performance of pump.

　　3、开机后如有不正常的噪音或过热现象，应立即停车检查。3, after the boot if there is any abnormal noise or overheating phenomenon, should immediately stop check.

　　4、检查泵轴端有无泄漏现象，如：对填料密封应适当调紧压紧盖，其它密封则应拆机检查；4, check whether there is any leakage on the pump shaft end phenomenon, such as: the packing should be properly tighten clamp cover, other sealing should teardown check;

　　5、若输送热油，在开机时应均匀预热，预热是利用被输送的介质不断通过泵体进行的。预热标准：吸入口的油温不得高于泵体温度40℃，预热的升温速度控制在＜40℃/h，在预热时应将固定泵体的螺栓松开，预热完毕，将其拧紧。在预热过程中，应注意观察泵的运行情况，以但发生不良情况，应立即停泵检查。5, if conveying hot oil, the boot should be uniform preheating, preheating is to use the media constantly through the pump body to be delivered.Preheat standard: the inlet oil temperature shall not be higher than the pump body temperature 40℃, the preheating temperature speed control in the < 40℃/ h, when the preheating bolts should be fixed pump body loosen, preheating and tighten it.Should be paid attention to in the process of preheating, observe the running situation of the pump, with adverse event, however, should immediately stop check pump.

　　6、泵停机后，首先切断电源，然后关闭进出口管道上的阀门，避免造成泵倒转。After six, pump stop, cut off power supply first, then close the import and export pipeline valve, avoid to cause back pump.

　　7、泵经过长期使用，压力流量有明显下降时，应拆泵检查，更换其己磨损的零件。7, pump after use for a long time, have a significantly lower pressure flow, should tear open pump inspection, to replace the damaged parts.